First, separate dust from a warning smell.
A mild dusty odor at the first heat call of the season should fade quickly. A smell that gets stronger, smells like hot plastic or electrical heat, or comes with smoke, buzzing, arcing, shutdowns, or a breaker trip should not be ignored.
When to stop running the furnace
Turn the system off and stop resetting it if you notice smoke, a hot electrical smell, burning plastic, a repeated breaker trip, or any sign of arcing. If there is a gas smell, leave the area and use the gas utility or emergency path before normal HVAC service.
Read the gas smell safety guideWhat a heating diagnostic should look at
After the immediate safety concern is under control, a heating diagnostic can check blower behavior, electrical clues, heat startup, shutdown timing, filter and return restriction, and whether the smell points to a specific problem. Normal Springfield heating symptoms can start with the $95 Springfield Diagnostic. Nearby towns may cost more.
Read the diagnostic page